Our Data Handling Process: Fast, Secure and Built for Industrial Reliability

At the core of our solution is an advanced, cyber-secure data pipeline meticulously engineered to move mission critical information from your PLCs to enterprise level systems with zero compromise on integrity, speed or security. This process has been developed for industrial environments where real-time accuracy, reliable transfer and secure IT/OT integration are non-negotiable.

Our Process:

Collect the Data

We begin by collecting live data directly from your PLCs, capturing critical operational metrics and performance insights. Our system is designed to handle continuous data acquisition from multiple sources, including sensors, controllers and industrial devices. This real-time data collection captures operational metrics such as temperature, pressure, throughput, equipment status and fault diagnostics. Data is timestamped and tagged to preserve context and maintain traceability, ensuring downstream systems can reliably interpret and act on this information.

Edge Processing

Once collected, the data undergoes local preprocessing on edge devices or edge servers. We apply intelligent filtering, data conditioning and aggregation techniques to remove noise and redundant information. Processing at the edge reduces latency, lowers bandwidth consumption and ensures that only high-value, actionable data is sent beyond the OT environment.

Protect the Data

All data is encrypted to the highest standard before leaving the OT environment to ensure its integrity and confidentiality. The result is a fully protected data package that contains operational insights while ensuring that sensitive industrial information remains protected against interception or manipulation.

Transfer of Data via MQTT

Encrypted data is transferred safely from OT to IT environments with end-to-end cyber security using MQTT (Message Queuing Telemetry Transport) the leading lightweight messaging protocol designed for industrial data transport. This ensures reliable, efficient and secure communication across firewalls and between OT and IT networks, even in environments with variable connectivity or bandwidth restrictions. All transmissions are monitored, logged and auditable for regulatory compliance and cybersecurity assurance.

Unpack and Verify Data for Use

On arrival at the destination endpoint, data is decrypted, verified for integrity and quality checked. The data is then ready for use by monitoring dashboards, analytic platforms, reporting tools and enterprise systems. All metadata including timestamps and source identification is preserved to ensure full traceability.

The Result

We make industrial data work for you by providing a robust, secure and highly efficient data flow from PLCs delivering actionable intelligence without compromising cybersecurity or performance.