
The Embedded Intelligence Company
Transform your PLC controller into an Edge Computing data source
Programmable Logic Controllers (PLCs) are at the heart of modern process and manufacturing systems. datumpin believe PLCs can do more than just control, they can power a smarter, data-driven approach to fault detection, asset management health and industrial process optimisation. However, capturing and securing that valuable PLC data can be a complex challenge.
datumpin’s Embedded Data Memory (eDM) technology seamlessly integrates into your existing PLC network without the need for software modifications. It provides secure access to millions of previously inaccessible process control records, delivering the data insights essential for driving continuous improvement and operational excellence.
Our Data Handling Process: Fast, Secure and Built for Industrial Reliability
At the core of our solution is an advanced, cyber-secure data pipeline meticulously engineered to move mission critical information from your PLCs to enterprise level systems with zero compromise on integrity, speed or security. This process has been developed for industrial environments where real-time accuracy, reliable transfer and secure IT/OT integration are non-negotiable.
Our Process:
Collect the Data
We begin by collecting live data directly from your PLCs, capturing critical operational metrics and performance insights. Our system is designed to handle continuous data acquisition from multiple sources, including sensors, controllers and industrial devices. This real-time data collection captures operational metrics such as temperature, pressure, throughput, equipment status and fault diagnostics. Data is timestamped and tagged to preserve context and maintain traceability, ensuring downstream systems can reliably interpret and act on this information.
Edge Processing
Once collected, the data undergoes local preprocessing on edge devices or edge servers. We apply intelligent filtering, data conditioning and aggregation techniques to remove noise and redundant information. Processing at the edge reduces latency, lowers bandwidth consumption and ensures that only high-value, actionable data is sent beyond the OT environment.
Protect the Data
All data is encrypted to the highest standard before leaving the OT environment to ensure its integrity and confidentiality. The result is a fully protected data package that contains operational insights while ensuring that sensitive industrial information remains protected against interception or manipulation.
Transfer of Data via MQTT
Encrypted data is transferred safely from OT to IT environments with end-to-end cyber security using MQTT (Message Queuing Telemetry Transport) the leading lightweight messaging protocol designed for industrial data transport. This ensures reliable, efficient and secure communication across firewalls and between OT and IT networks, even in environments with variable connectivity or bandwidth restrictions. All transmissions are monitored, logged and auditable for regulatory compliance and cybersecurity assurance.
Unpack and Verify Data for Use
On arrival at the destination endpoint, data is decrypted, verified for integrity and quality checked. The data is then ready for use by monitoring dashboards, analytic platforms, reporting tools and enterprise systems. All metadata including timestamps and source identification is preserved to ensure full traceability.
The Result
We make industrial data work for you by providing a robust, secure and highly efficient data flow from PLCs delivering actionable intelligence without compromising cybersecurity or performance.
Why choose datumpin?
datumpin offers a streamlined, affordable and effective solution for industrial businesses who need to access machinery data. But what makes datumpin stand out?
Patented eDM memory
datumpin’s embedded data memory (eDM) is unique and recognised with a GB patent. You might not be aware of the data stored away in your PLC controller. datumpin unlocks the door to the setpoints, parameters and messages contained within your own hardware. No need to buy expensive new instrumentation to identify machinery faults.
Premium Cyber Security
Where data is concerned, cloud security is essential. datumpin’s patented hardwire firewall keeps your PLC safe with a tested transmit-only data link between your network and datumpin’s data storage. Cyber security at datumpin is rigorously tested by professional penetration testing agencies.
Searchable archive
Don’t lose out on long-term data from your PLC controller. Use datumpin’s searchable archive, powered by edge computing, to view the events leading up to faults with your machinery. Validate the impact of setpoint changes and confirm process improvements following optimisation. Visualise long-term trends in your equipment degradation via data analytics tools.
Long-term setpoint tracking
Setpoint changes can have a drastic impact on equipment control, but businesses are often unaware of them until a site audit is conducted. datumpin records and archives your setpoints, along with alarm and warning messages for long-term retrieval. It also produces league tables that visualise fault frequency, so you can pinpoint which issues need to be prioritised.
Fast, bespoke installation
Worried about lengthy installation times? There’s no need to. Datumpin will visit your business for a bespoke audit, which will take one day. After this, the onsite installation takes around three hours to complete. The installation is non-disruptive, so you can get back to business as usual.
Discover datumpin case studies and testimonials
Advanced technologies such as edge computing, AI tools and predictive analytics can be used to enhance asset performance management and process optimization. Leveraging data visualization tools, cloud security and SCADA software empowers datumpin to deliver comprehensive solutions for businesses in wide-ranging industries.
We especially enjoy our work to strengthen the resilience of water treatment equipment in rural communities.
Learn how owners in California are deploying our solution to monitor, analyse and optimise their equipment performance in real time.
Read our case studies