Data Stack Optimisation

The Main Features of data stack Optimisation 

Synchronised Data Plotting

All equipment sequence steps are plotted on a single timeline, no matter how many PLC controllers are involved. Synchronising digital and analog data from multiple controller sources provides a comprehensive overview of your equipment's actions and performance, which enables decision-making and process optimization in real-time. This unified approach allows businesses to visualise and analyse data sequences with ease using data visualization tools.

Searchable Historical Archive

The searchable archive is simple to use and allows you to rewind history and judge events leading up to a fault or a change in system performance. This means you can instantly validate setpoint change impact on multiple system parameters and determine process improvement benefits after process optimization work.

Long-Trend Analysis

dataumpin’s longtime subscription clients routinely request comparisons over multiple years to look for long-term trends in equipment degradation. Without the datumpin archive, this data would otherwise be lost and impossible to retrieve. This useful feature of the data stack searchable archive allows for proactive maintenance and long-term planning, helping you to keep your equipment at the highest levels of process efficiency and control costs.

The Benefits of data stack Optimisation

Improve Fault Diagnosis: Establish the root causes of equipment faults through determination of the controller logic sequence deviations so that corrective action can be taken to resolve the situation.

Improve Process Optimization: Use precise data to validate the beneficial impact of changes and optimise processes in real time, reducing critical system downtime.

Preventative Maintenance: Continuous tracking and trend analysis against the expected behaviour blueprint prompts users to emerging issues and adjust preventative maintenance from calendar to duty based preventing costly downtime and process interruptions via predictive analytics.

Regulatory Compliance: datumpin generates bespoke automatic reports aligned with industry standards and regulatory requirements.

Minimizing new investment by exploiting  existing data sources in your PLC controller network reduces the need to invest in additional instrumentation, ensuring faster data validated returns on asset investment.

The Implementation Process

There is no need for any software changes to your PLC controller system during the installation process, ensuring that implementation is simple and straightforward. Additionally, the datumpin engineers will work closely with your team to ensure that business disruption is minimised. The implementation process begins with a one-day bespoke audit conducted by datumpin’s engineers. Once the asset management software has been developed, the on-site installation process will take roughly three hours to complete. This means that you can return to business activities quickly and start benefiting from datumpin’s data stack process optimization solution.

Cyber Security

Data security must always be a top priority, particularly during a time when cybercrime is a growing threat for organisations in all industries. You can rest assured with datumpin that all captured data is stored securely and safeguarded from unauthorised access.

Data protection comes in the form of a patented, cyber-secure hardwire firewall. A transmit-only data link from your network to datumpin’s onboard data storage processor means that the internet is kept fully isolated from your network. On top of this, all acquired data is encrypted in binary format and data transmission takes place through an onboard mobile-grade router with dynamic IP address.

In addition, datumpin’s cloud security is routinely tested by certified penetration testing agencies. This involves data cyber security experts attempting to exploit weaknesses within the security system (also known as ethical hacking). datumpin is proud to say that the technology has always passed these tests, ensuring that your data is protected against the latest cloud security threats and we continue to monitor and test our defenses against emerging cyber threats.

Case Studies

Don’t just take datumpin’s word for it—take a look at the case studies to see how the solutions have been adopted across various industries. datumpin is proud to have helped many businesses improve data management and equipment performance with the patented eDM technology, which can reveal previously hidden data.

datumpin’s data stack optimization provides a unified and synchronised view of equipment data, provides a searchable historical archive, and can provide long-term trend analysis capabilities via data analytics tools. This can help businesses optimise daily operations and improve the performance of critical business equipment. The solution seamlessly integrates with your existing infrastructure, which will minimise disruption and ensure that you can yield immediate benefits. In addition to this, cloud based data storage ensures secure access and storage of sensitive data.

Get in touch today to learn more about datumpin’s data stack optimization solution and how it will unlock the full potential of your equipment data.